Ulan-Ude Aviation Plant Launches a Certified Process Simulation Facility

The Ulan-Ude Aviation Plant of the Russian Helicopters holding (part of the Rostec State Corporation) has launched a certified process simulation facility in its premises. The facility works as a platform for interactive training by the principles of lean production, and was created at the enterprise as part of the Russian governmental project for improving labor productivity and employment.

"Factory specialists were the first in the region to receive certificates and the right to train employees of enterprises participating in the Labor Productivity and Employment program." Opening of the process simulation facility at U-UAP was an result of effective interaction between the Ministry of Economy of the Republic of Buryatia and the Russian Federal Center of Competences in Labor Efficiency, which provided methodological assistance in its creation", - pointed out the Managing Director of JSC U-UAP Leonid Belykh

The training platform allows to conduct interactive workshop training for employees. The facility reproduces a real mechanical engineering production chain and simulates real production processes.

The training format consists of eight-hour business game, in which a team of 15 people gets acquainted with methods for identifying losses and determining reserves in workflow optimisation. Its unique format allows the process simulation facility to quickly teach crucial skills associated with the lean production approach.

The simulator provides an opportunity to consciously apply lean production tools to increase labor productivity, gain practical experience and knowledge about improvements in the production process that can affect the operational and economic performance of an enterprise.

Modern enterprises are not only interested in maintaining the already achieved level of production, but also strive for increasing its efficiency. The certified trainers of the simulator are tasked to teach the employees to speed up their workflow processes and, in doing so, augment the potential of their department, workshop or factory.

Ulan-Ude Aviation Plant JSC is one of the production enterprises of the Russian Helicopters holding. The modern production and technological capacity of the plant makes it possible to manufacture new types of aircraft quickly and combine the creation of prototypes with the line production of equipment. In over 75 years of existence, more than 8,000 aircraft have been built at the plant. Today, the plant specializes in the production of Mi-8AMT (Mi-171E), Mi-171 and Mi- 8AMTSh (Mi-171Sh) helicopters.

JSC “Russian Helicopters”, a part of Rostec State Corporation, is a leading player in the global helicopter industry, the sole Russian designer and manufacturer of helicopters. The Holding Company was established in 2007 and is headquartered in Moscow. We operate five helicopter assembly plants, two design bureaus, component production and maintenance enterprises, aircraft repair plants and one helicopter service company providing after-sales support in Russia and abroad. The customers of the Holding Company are the Ministry of Defense, the Ministry of Home Affairs, EMERCOM of Russia, and other state customers, Gazpromavia, UTair Aviation company, large Russian and foreign companies.

State Corporation Rostec is one of the largest industrial companies in Russia. It unites more than 800 scientific and industrial organizations in 60 regions of the country. Its key areas of activity are transport engineering, electronics, medical technology, chemistry and innovative materials. Rostec holdings form three clusters: electronics, weapons and aviation. The corporation’s portfolio includes such well-known brands as AvtoVAZ, KAMAZ, Kalashnikov, Russian Helicopters, Uralvagonzavod and others. Rostec is active in the implementation of all 12 national projects. The company is a key provider of Smart City technology, it is engaged in the digitalization of public administration, industry and social sectors, and it is developing plans for the development of 5G wireless technologies, an Industrial Internet of Things, big data and blockchain systems. Rostec partners with leading world manufacturers such as Boeing, Airbus, Daimler, Pirelli and Renault. The corporation’s products are delivered to more than 100 countries worldwide. Almost a third of the company's revenue comes from the export of high-tech products.